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The average boiler steaming rate is 15000 kg/h, and the plant operates for 8000 h/year. The fuel used is gas on a firm tariff of £0.011/ kWh, and the boiler efficiency is estimated as 80%. Make-up water temperature is 10°C and insulated condensate return lines ensure that condensate will arrive back at the boiler house at 95°C.
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Conventional shell boilers are normally operated with the TDS in the range of 2 000 ppm for very small boilers, and up to 3 500 ppm for larger boilers, provided the: Boiler is operating near to its design pressure. Steam load conditions are not too severe. Other boiler water conditions are correctly controlled.
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